Job Duties Custom List 49-3091.00 — Bicycle Repairers
- Install new tires and tubes.
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- Remount wheels onto vehicles.
- Rotate tires to different positions on vehicles, using hand tools.
- Hammer required counterweights onto rims of wheels.
- Reassemble tires onto wheels.
- Raise vehicles, using hydraulic jacks.
- Unbolt and remove wheels from vehicles, using lug wrenches or other hand or power tools.
- Place wheels on balancing machines to determine counterweights required to balance wheels.
- Identify tire size and ply and inflate tires accordingly.
- Replace valve stems and remove puncturing objects.
- Seal punctures in tubeless tires by inserting adhesive material and expanding rubber plugs into punctures, using hand tools.
- Inspect tire casings for defects, such as holes or tears.
- Locate punctures in tubeless tires by visual inspection or by immersing inflated tires in water baths and observing air bubbles.
- Glue tire patches over ruptures in tire casings, using rubber cement.
- Assist mechanics and perform various mechanical duties, such as changing oil or checking and replacing batteries.
- Clean and tidy up the shop.
- Buff defective areas of inner tubes, using scrapers.
- Order replacements for tires or tubes.
- Separate tubed tires from wheels, using rubber mallets and metal bars or mechanical tire changers.
- Inflate inner tubes and immerse them in water to locate leaks.
- Clean sides of whitewall tires.
- Roll new rubber treads, known as camelbacks, over tire casings and mold the semi-raw rubber treads onto the buffed casings.
- Prepare rims and wheel drums for reassembly by scraping, grinding, or sandblasting.
- Apply rubber cement to buffed tire casings prior to vulcanization process.
- Patch tubes with adhesive rubber patches or seal rubber patches to tubes, using hot vulcanizing plates.
- Place tire casings and tread rubber assemblies in tire molds for the vulcanization process and exert pressure to ensure good adhesion.
- Drive automobile or service trucks to industrial sites to provide services or respond to emergency calls.
- Remount wheels onto vehicles.
- Rotate tires to different positions on vehicles, using hand tools.
- Hammer required counterweights onto rims of wheels.
- Reassemble tires onto wheels.
- Reassemble frames and reinstall engines after repairs.
- Install motorcycle accessories.
- Reassemble and test subassembly units.
- Mount, balance, change, or check condition or pressure of tires.
- Replace defective parts, using hand tools, arbor presses, flexible power presses, or power tools.
- Dismantle engines and repair or replace defective parts, such as magnetos, carburetors, or generators.
- Connect test panels to engines and measure generator output, ignition timing, or other engine performance indicators.
- Listen to engines, examine vehicle frames, or confer with customers to determine nature and extent of malfunction or damage.
- Repair or replace other parts, such as headlights, horns, handlebar controls, gasoline or oil tanks, starters, or mufflers.
- Disassemble subassembly units and examine condition, movement, or alignment of parts, visually or using gauges.
- Repair or adjust motorcycle subassemblies, such as forks, transmissions, brakes, or drive chains, according to specifications.
- Remove cylinder heads and grind valves to scrape off carbon and replace defective valves, pistons, cylinders, or rings, using hand and power tools.
- Hammer out dents and bends in frames and weld tears and breaks.
- Reassemble frames and reinstall engines after repairs.
- Install motorcycle accessories.
- Reassemble and test subassembly units.
- Fit and weld replacement parts into place, using wrenches and welding equipment, and grind down welds to smooth them, using power grinders and other tools.
- Fit and secure windows, vinyl roofs, and metal trim to vehicle bodies, using caulking guns, adhesive brushes, and mallets.
- Remove damaged sections of vehicles using metal-cutting guns, air grinders and wrenches, and install replacement parts using wrenches or welding equipment.
- File, grind, sand, and smooth filled or repaired surfaces, using power tools and hand tools.
- Inspect repaired vehicles for proper functioning, completion of work, dimensional accuracy, and overall appearance of paint job, and test-drive vehicles to ensure proper alignment and handling.
- Prime and paint repaired surfaces, using paint sprayguns and motorized sanders.
- Follow supervisors' instructions as to which parts to restore or replace and how much time the job should take.
- Sand body areas to be painted and cover bumpers, windows, and trim with masking tape or paper to protect them from the paint.
- Chain or clamp frames and sections to alignment machines that use hydraulic pressure to align damaged components.
- Position dolly blocks against surfaces of dented areas and beat opposite surfaces to remove dents, using hammers.
- Cut and tape plastic separating film to outside repair areas to avoid damaging surrounding surfaces during repair procedure and remove tape and wash surfaces after repairs are complete.
- Review damage reports, prepare or review repair cost estimates, and plan work to be performed.
- Fill small dents that cannot be worked out with plastic or solder.
- Remove small pits and dimples in body metal, using pick hammers and punches.
- Remove upholstery, accessories, electrical window-and-seat-operating equipment, and trim to gain access to vehicle bodies and fenders.
- Mix polyester resins and hardeners to be used in restoring damaged areas.
- Adjust or align headlights, wheels, and brake systems.
- Replace damaged glass on vehicles.
- Remove damaged panels, and identify the family and properties of the plastic used on a vehicle.
- Apply heat to plastic panels, using hot-air welding guns or immersion in hot water, and press the softened panels back into shape by hand.
- Clean work areas, using air hoses, to remove damaged material and discarded fiberglass strips used in repair procedures.
- Soak fiberglass matting in resin mixtures and apply layers of matting over repair areas to specified thicknesses.
- Read specifications or confer with customers to determine the desired custom modifications for altering the appearance of vehicles.
- Cut openings in vehicle bodies for the installation of customized windows, using templates and power shears or chisels.
- Measure and mark vinyl material and cut material to size for roof installation, using rules, straightedges, and hand shears.
- Fit and weld replacement parts into place, using wrenches and welding equipment, and grind down welds to smooth them, using power grinders and other tools.
- Fit and secure windows, vinyl roofs, and metal trim to vehicle bodies, using caulking guns, adhesive brushes, and mallets.
- Remove damaged sections of vehicles using metal-cutting guns, air grinders and wrenches, and install replacement parts using wrenches or welding equipment.
- Install, adjust, or repair hydraulic or electromagnetic automatic lift mechanisms used to raise and lower automobile windows, seats, and tops.
- Retrofit vehicle fuel systems with aftermarket products, such as vapor transfer devices, evaporation control devices, swirlers, lean burn devices, and friction reduction devices, to enhance combustion and fuel efficiency.
- Tear down, repair, and rebuild faulty assemblies, such as power systems, steering systems, and linkages.
- Inspect vehicles for damage and record findings so that necessary repairs can be made.
- Test drive vehicles and test components and systems, using equipment such as infrared engine analyzers, compression gauges, and computerized diagnostic devices.
- Test and adjust repaired systems to meet manufacturers' performance specifications.
- Repair, reline, replace, and adjust brakes.
- Review work orders and discuss work with supervisors.
- Estimate costs of vehicle repair.
- Confer with customers to obtain descriptions of vehicle problems and to discuss work to be performed and future repair requirements.
- Align vehicles' front ends.
- Align wheels, axles, frames, torsion bars, and steering mechanisms of automobiles, using special alignment equipment and wheel-balancing machines.
- Perform routine and scheduled maintenance services, such as oil changes, lubrications, and tune-ups.
- Plan work procedures, using charts, technical manuals, and experience.
- Follow checklists to ensure all important parts are examined, including belts, hoses, steering systems, spark plugs, brake and fuel systems, wheel bearings, and other potentially troublesome areas.
- Maintain cleanliness of work area.
- Change spark plugs, fuel filters, air filters, and batteries in hybrid electric vehicles.
- Repair and service air conditioning, heating, engine cooling, and electrical systems.
- Disassemble units and inspect parts for wear, using micrometers, calipers, and gauges.
- Test electronic computer components in automobiles to ensure proper operation.
- Overhaul or replace carburetors, blowers, generators, distributors, starters, and pumps.
- Repair or replace parts such as pistons, rods, gears, valves, and bearings.
- Rewire ignition systems, lights, and instrument panels.
- Troubleshoot fuel, ignition, and emissions control systems, using electronic testing equipment.
- Tune automobile engines to ensure proper and efficient functioning.
- Repair, replace, or adjust defective fuel injectors, carburetor parts, and gasoline filters.
- Conduct visual inspections of compressed natural gas fuel systems to identify cracks, gouges, abrasions, discoloration, broken fibers, loose brackets, damaged gaskets, or other problems.
- Rebuild parts, such as crankshafts and cylinder blocks.
- Diagnose and replace or repair engine management systems or related sensors for flexible fuel vehicles (FFVs) with ignition timing, fuel rate, alcohol concentration, or air-to-fuel ratio malfunctions.
- Repair or rebuild transmissions.
- Install, adjust, or repair hydraulic or electromagnetic automatic lift mechanisms used to raise and lower automobile windows, seats, and tops.
- Retrofit vehicle fuel systems with aftermarket products, such as vapor transfer devices, evaporation control devices, swirlers, lean burn devices, and friction reduction devices, to enhance combustion and fuel efficiency.
- Tear down, repair, and rebuild faulty assemblies, such as power systems, steering systems, and linkages.
- Install or repair accessories.
- Dismount, mount, and repair or replace tires.
- Use handtools, such as screwdrivers, pliers, wrenches, pressure gauges, or precision instruments, as well as power tools, such as pneumatic wrenches, lathes, welding equipment, or jacks and hoists.
- Inspect brake systems, steering mechanisms, wheel bearings, and other important parts to ensure that they are in proper operating condition.
- Raise trucks, buses, and heavy parts or equipment using hydraulic jacks or hoists.
- Adjust and reline brakes, align wheels, tighten bolts and screws, and reassemble equipment.
- Attach test instruments to equipment, and read dials and gauges to diagnose malfunctions.
- Perform routine maintenance such as changing oil, checking batteries, and lubricating equipment and machinery.
- Examine and adjust protective guards, loose bolts, and specified safety devices.
- Inspect, test, and listen to defective equipment to diagnose malfunctions, using test instruments such as handheld computers, motor analyzers, chassis charts, or pressure gauges.
- Rewire ignition systems, lights, and instrument panels.
- Test drive trucks and buses to diagnose malfunctions or to ensure that they are working properly.
- Diagnose and repair vehicle heating and cooling systems.
- Inspect, repair, and maintain automotive and mechanical equipment and machinery, such as pumps and compressors.
- Inspect and verify dimensions and clearances of parts to ensure conformance to factory specifications.
- Disassemble and overhaul internal combustion engines, pumps, generators, transmissions, clutches, and differential units.
- Adjust or repair computer controlled exhaust emissions devices.
- Rebuild gas or diesel engines.
- Specialize in repairing and maintaining parts of the engine, such as fuel injection systems.
- Recondition and replace parts, pistons, bearings, gears, and valves.
- Repair or adjust seats, doors, or windows.
- Align front ends and suspension systems.
- Maintain or repair vehicles with alternative fuel systems, including biodiesel, hybrid, or compressed natural gas vehicles.
- Measure vehicle emissions to determine whether they are within acceptable limits.
- Follow green operational practices involving conservation of water or energy or reduction of solid waste.
- Operate valve-grinding machines to grind and reset valves.
- Install or repair accessories.
- Dismount, mount, and repair or replace tires.
- Remove seats, carpeting, and interiors of doors and add sound-absorbing material in empty spaces, reinstalling interior parts.
- Install equipment and accessories, such as stereos, navigation equipment, communication equipment, and security systems.
- Inspect and test electrical or electronic systems to locate and diagnose malfunctions, using visual inspections and testing instruments, such as oscilloscopes and voltmeters.
- Cut openings and drill holes for fixtures and equipment, using electric drills and routers.
- Splice wires with knives or cutting pliers, and solder connections to fixtures and equipment.
- Diagnose or repair problems with electronic equipment, such as sound, navigation, communication, and security equipment, in motor vehicles.
- Run new speaker and electrical cables.
- Confer with customers to determine the nature of malfunctions.
- Record results of diagnostic tests.
- Estimate costs of repairs, based on parts and labor charges.
- Replace and clean electrical or electronic components.
- Build fiberglass or wooden enclosures for sound components, and fit them to automobile dimensions.
- Remove seats, carpeting, and interiors of doors and add sound-absorbing material in empty spaces, reinstalling interior parts.
- Repair, fabricate, and install steel or wood fittings, using blueprints, shop sketches, and instruction manuals.
- Record conditions of cars, and repair and maintenance work performed or to be performed.
- Inspect components such as bearings, seals, gaskets, wheels, and coupler assemblies to determine if repairs are needed.
- Repair or replace defective or worn parts such as bearings, pistons, and gears, using hand tools, torque wrenches, power tools, and welding equipment.
- Inspect the interior and exterior of rail cars coming into rail yards to identify defects and to determine the extent of wear and damage.
- Remove locomotives, car mechanical units, or other components, using pneumatic hoists and jacks, pinch bars, hand tools, and cutting torches.
- Test units for operability before and after repairs.
- Adjust repaired or replaced units as needed to ensure proper operation.
- Perform scheduled maintenance, and clean units and components.
- Examine car roofs for wear and damage, and repair defective sections, using roofing material, cement, nails, and waterproof paint.
- Paint car exteriors, interiors, and fixtures.
- Repair and maintain electrical and electronic controls for propulsion and braking systems.
- Disassemble units such as water pumps, control valves, and compressors so that repairs can be made.
- Measure diameters of axle wheel seats, using micrometers, and mark dimensions on axles so that wheels can be bored to specified dimensions.
- Test electrical systems of cars by operating systems and using testing equipment such as ammeters.
- Replace defective wiring and insulation, and tighten electrical connections, using hand tools.
- Install and repair interior flooring, fixtures, walls, plumbing, steps, and platforms.
- Repair window sash frames, attach weather stripping and channels to frames, and replace window glass, using hand tools.
- Align car sides for installation of car ends and crossties, using width gauges, turnbuckles, and wrenches.
- Repair car upholstery.
- Repair, fabricate, and install steel or wood fittings, using blueprints, shop sketches, and instruction manuals.
