Job Duties Custom List 51-6051.00 — Sewers, Hand
- Smooth seams with heated irons, flat bones, or rubbing sticks.
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- File, grind, sand, and smooth filled or repaired surfaces, using power tools and hand tools.
- Fit and weld replacement parts into place, using wrenches and welding equipment, and grind down welds to smooth them, using power grinders and other tools.
- Sand body areas to be painted and cover bumpers, windows, and trim with masking tape or paper to protect them from the paint.
- Position dolly blocks against surfaces of dented areas and beat opposite surfaces to remove dents, using hammers.
- Fill small dents that cannot be worked out with plastic or solder.
- Remove small pits and dimples in body metal, using pick hammers and punches.
- Inspect repaired vehicles for proper functioning, completion of work, dimensional accuracy, and overall appearance of paint job, and test-drive vehicles to ensure proper alignment and handling.
- Prime and paint repaired surfaces, using paint sprayguns and motorized sanders.
- Follow supervisors' instructions as to which parts to restore or replace and how much time the job should take.
- Chain or clamp frames and sections to alignment machines that use hydraulic pressure to align damaged components.
- Cut and tape plastic separating film to outside repair areas to avoid damaging surrounding surfaces during repair procedure and remove tape and wash surfaces after repairs are complete.
- Review damage reports, prepare or review repair cost estimates, and plan work to be performed.
- Remove damaged sections of vehicles using metal-cutting guns, air grinders and wrenches, and install replacement parts using wrenches or welding equipment.
- Remove upholstery, accessories, electrical window-and-seat-operating equipment, and trim to gain access to vehicle bodies and fenders.
- Mix polyester resins and hardeners to be used in restoring damaged areas.
- Fit and secure windows, vinyl roofs, and metal trim to vehicle bodies, using caulking guns, adhesive brushes, and mallets.
- Adjust or align headlights, wheels, and brake systems.
- Replace damaged glass on vehicles.
- Remove damaged panels, and identify the family and properties of the plastic used on a vehicle.
- Apply heat to plastic panels, using hot-air welding guns or immersion in hot water, and press the softened panels back into shape by hand.
- Clean work areas, using air hoses, to remove damaged material and discarded fiberglass strips used in repair procedures.
- Soak fiberglass matting in resin mixtures and apply layers of matting over repair areas to specified thicknesses.
- Read specifications or confer with customers to determine the desired custom modifications for altering the appearance of vehicles.
- Cut openings in vehicle bodies for the installation of customized windows, using templates and power shears or chisels.
- Measure and mark vinyl material and cut material to size for roof installation, using rules, straightedges, and hand shears.
- File, grind, sand, and smooth filled or repaired surfaces, using power tools and hand tools.
- Fit and weld replacement parts into place, using wrenches and welding equipment, and grind down welds to smooth them, using power grinders and other tools.
- Sand body areas to be painted and cover bumpers, windows, and trim with masking tape or paper to protect them from the paint.
- Position dolly blocks against surfaces of dented areas and beat opposite surfaces to remove dents, using hammers.
- Fill small dents that cannot be worked out with plastic or solder.
- Remove small pits and dimples in body metal, using pick hammers and punches.
- Polish instruments, using rags and polishing compounds, buffing wheels, or burnishing tools.
- Remove irregularities from tuning pins, strings, and hammers of pianos, using wood blocks or filing tools.
- File metal reeds until their pitches correspond with standard tuning bar pitches.
- Remove dents and burrs from metal instruments, using mallets and burnishing tools.
- Play instruments to evaluate their sound quality and to locate any defects.
- Adjust string tensions to tune instruments, using hand tools and electronic tuning devices.
- Reassemble instruments following repair, using hand tools and power tools and glue, hair, yarn, resin, or clamps, and lubricate instruments as necessary.
- Disassemble instruments and parts for repair and adjustment.
- Repair or replace musical instrument parts and components, such as strings, bridges, felts, and keys, using hand and power tools.
- Inspect instruments to locate defects, and to determine their value or the level of restoration required.
- Compare instrument pitches with tuning tool pitches to tune instruments.
- String instruments, and adjust trusses and bridges of instruments to obtain specified string tensions and heights.
- Repair cracks in wood or metal instruments, using pinning wire, lathes, fillers, clamps, or soldering irons.
- Mix and measure glue that will be used for instrument repair.
- Shape old parts and replacement parts to improve tone or intonation, using hand tools, lathes, or soldering irons.
- Refinish instruments to protect and decorate them, using hand tools, buffing tools, and varnish.
- Make wood replacement parts, using woodworking machines and hand tools.
- Align pads and keys on reed or wind instruments.
- Solder posts and parts to hold them in their proper places.
- Test tubes and pickups in electronic amplifier units, and solder parts and connections as necessary.
- Adjust felt hammers on pianos to increase tonal mellowness or brilliance, using sanding paddles, lacquer, or needles.
- Strike wood, fiberglass, or metal bars of instruments, and use tuned blocks, stroboscopes, or electronic tuners to evaluate tones made by instruments.
- Wash metal instruments in lacquer-stripping and cyanide solutions to remove lacquer and tarnish.
- Assemble and install new pipe organs and pianos in buildings.
- Refinish and polish piano cabinets or cases to prepare them for sale.
- Deliver pianos to purchasers or to locations of their use.
- Remove drumheads by removing tension rods with drum keys and cutting tools.
- Place rim hoops back onto drum shells to allow new drumheads to dry and become taut.
- Solder or weld frames of mallet instruments and metal drum parts.
- Repair breaks in percussion instruments, such as drums and cymbals, using drill presses, power saws, glue, clamps, grinding wheels, or other hand tools.
- Cut new drumheads from animal skins, using scissors, and soak drumheads in water to make them pliable.
- Assemble bars onto percussion instruments.
- Stretch drumheads over rim hoops and tuck them around and under the hoops, using hand tucking tools.
- Cut out sections around cracks on percussion instruments to prevent cracks from advancing, using shears or grinding wheels.
- Clean, sand, and paint parts of percussion instruments to maintain their condition.
- Replace xylophone bars and wheels.
- Remove material from bars of percussion instruments to obtain specified tones, using bandsaws, sanding machines, machine grinders, or hand files and scrapers.
- Polish instruments, using rags and polishing compounds, buffing wheels, or burnishing tools.
- Remove irregularities from tuning pins, strings, and hammers of pianos, using wood blocks or filing tools.
- File metal reeds until their pitches correspond with standard tuning bar pitches.
- Remove dents and burrs from metal instruments, using mallets and burnishing tools.
- Buff defective areas of inner tubes, using scrapers.
- Prepare rims and wheel drums for reassembly by scraping, grinding, or sandblasting.
- Raise vehicles, using hydraulic jacks.
- Remount wheels onto vehicles.
- Unbolt and remove wheels from vehicles, using lug wrenches or other hand or power tools.
- Place wheels on balancing machines to determine counterweights required to balance wheels.
- Identify tire size and ply and inflate tires accordingly.
- Replace valve stems and remove puncturing objects.
- Hammer required counterweights onto rims of wheels.
- Reassemble tires onto wheels.
- Seal punctures in tubeless tires by inserting adhesive material and expanding rubber plugs into punctures, using hand tools.
- Inspect tire casings for defects, such as holes or tears.
- Locate punctures in tubeless tires by visual inspection or by immersing inflated tires in water baths and observing air bubbles.
- Glue tire patches over ruptures in tire casings, using rubber cement.
- Assist mechanics and perform various mechanical duties, such as changing oil or checking and replacing batteries.
- Rotate tires to different positions on vehicles, using hand tools.
- Clean and tidy up the shop.
- Order replacements for tires or tubes.
- Separate tubed tires from wheels, using rubber mallets and metal bars or mechanical tire changers.
- Inflate inner tubes and immerse them in water to locate leaks.
- Clean sides of whitewall tires.
- Roll new rubber treads, known as camelbacks, over tire casings and mold the semi-raw rubber treads onto the buffed casings.
- Apply rubber cement to buffed tire casings prior to vulcanization process.
- Patch tubes with adhesive rubber patches or seal rubber patches to tubes, using hot vulcanizing plates.
- Place tire casings and tread rubber assemblies in tire molds for the vulcanization process and exert pressure to ensure good adhesion.
- Drive automobile or service trucks to industrial sites to provide services or respond to emergency calls.
- Buff defective areas of inner tubes, using scrapers.
- Prepare rims and wheel drums for reassembly by scraping, grinding, or sandblasting.
- Reface, ream, and polish commutators and machine parts to specified tolerances, using machine tools.
- Hammer out dents and twists in tools and equipment.
- Inspect and test equipment to locate damage or worn parts and diagnose malfunctions, or read work orders or schematic drawings to determine required repairs.
- Reassemble repaired electric motors to specified requirements and ratings, using hand tools and electrical meters.
- Measure velocity, horsepower, revolutions per minute (rpm), amperage, circuitry, and voltage of units or parts to diagnose problems, using ammeters, voltmeters, wattmeters, and other testing devices.
- Repair and rebuild defective mechanical parts in electric motors, generators, and related equipment, using hand tools and power tools.
- Lift units or parts such as motors or generators, using cranes or chain hoists, or signal crane operators to lift heavy parts or subassemblies.
- Record repairs required, parts used, and labor time.
- Disassemble defective equipment so that repairs can be made, using hand tools.
- Adjust working parts, such as fan belts, contacts, and springs, using hand tools and gauges.
- Lubricate moving parts.
- Read service guides to find information needed to perform repairs.
- Inspect electrical connections, wiring, relays, charging resistance boxes, and storage batteries, following wiring diagrams.
- Scrape and clean units or parts, using cleaning solvents and equipment such as buffing wheels.
- Weld, braze, or solder electrical connections.
- Verify and adjust alignments and dimensions of parts, using gauges and tracing lathes.
- Steam-clean polishing and buffing wheels to remove abrasives and bonding materials, and spray, brush, or recoat surfaces as necessary.
- Set machinery for proper performance, using computers.
- Test equipment for overheating, using speed gauges and thermometers.
- Maintain stocks of parts.
- Cut and form insulation, and insert insulation into armature, rotor, or stator slots.
- Assemble electrical parts such as alternators, generators, starting devices, and switches, following schematic drawings and using hand, machine, and power tools.
- Solder, wrap, and coat wires to ensure proper insulation.
- Rewire electrical systems, and repair or replace electrical accessories.
- Clean cells, cell assemblies, glassware, leads, electrical connections, and battery poles, using scrapers, steam, water, emery cloths, power grinders, or acid.
- Rewind coils on cores in slots, or make replacement coils, using coil-winding machines.
- Test conditions, fluid levels, and specific gravities of electrolyte cells, using voltmeters, hydrometers, and thermometers.
- Add water or acid to battery cell solutions to obtain specified concentrations.
- Pour compounds into transformer-case terminal openings to seal out moisture.
- Remove and replace defective parts such as coil leads, carbon brushes, and wires, using soldering equipment.
- Drain and filter transformer oil and refill transformers with oil until coils are submerged.
- Seal joints with putty, mortar, and asbestos, using putty extruders and knives.
- Repair and operate battery-charging equipment.
- Sharpen tools such as saws, picks, shovels, screwdrivers, and scoops, either manually or by using bench grinders and emery wheels.
- Inspect batteries for structural defects such as dented cans, damaged carbon rods and terminals, and defective seals.
- Test battery charges, and replace or recharge batteries as necessary.
- Bolt porcelain insulators to wood parts to assemble hot stools.
- Position and level battery cells, anodes, or cathodes, using hoists or leveling jacks, or signal other workers to perform positioning and leveling.
- Clean, rinse, and dry transformer cases, using boiling water, scrapers, solvents, hoses, and cloths.
- Reface, ream, and polish commutators and machine parts to specified tolerances, using machine tools.
- Hammer out dents and twists in tools and equipment.
- Release air bubbles and smooth seams, using rollers.
- Spray chopped fiberglass, resins, and catalysts onto prepared molds or dies using pneumatic spray guns with chopper attachments.
- Mix catalysts into resins, and saturate cloth and mats with mixtures, using brushes.
- Check completed products for conformance to specifications and for defects by measuring with rulers or micrometers, by checking them visually, or by tapping them to detect bubbles or dead spots.
- Pat or press layers of saturated mat or cloth into place on molds, using brushes or hands, and smooth out wrinkles and air bubbles with hands or squeegees.
- Select precut fiberglass mats, cloth, and wood-bracing materials as required by projects being assembled.
- Bond wood reinforcing strips to decks and cabin structures of watercraft, using resin-saturated fiberglass.
- Trim excess materials from molds, using hand shears or trimming knives.
- Apply layers of plastic resin to mold surfaces prior to placement of fiberglass mats, repeating layers until products have the desired thicknesses and plastics have jelled.
- Inspect, clean, and assemble molds before beginning work.
- Cure materials by letting them set at room temperature, placing them under heat lamps, or baking them in ovens.
- Apply lacquers and waxes to mold surfaces to facilitate assembly and removal of laminated parts.
- Repair or modify damaged or defective glass-fiber parts, checking thicknesses, densities, and contours to ensure a close fit after repair.
- Check all dies, templates, and cutout patterns to be used in the manufacturing process to ensure that they conform to dimensional data, photographs, blueprints, samples, or customer specifications.
- Trim cured materials by sawing them with diamond-impregnated cutoff wheels.
- Mask off mold areas not to be laminated, using cellophane, wax paper, masking tape, or special sprays containing mold-release substances.
- Release air bubbles and smooth seams, using rollers.
- Disassemble molds, and cut, chip, and smooth clay structures such as floaters, drawbars, and L-blocks.
- Reline or repair ladles and pouring spouts with refractory clay, using trowels.
- Chip slag from linings of ladles or remove linings when beyond repair, using hammers and chisels.
- Mix specified amounts of sand, clay, mortar powder, and water to form refractory clay or mortar, using shovels or mixing machines.
- Measure furnace walls to determine dimensions and cut required number of sheets from plastic block, using saws.
- Tighten locknuts holding refractory stopper assemblies together, spread mortar on jackets to seal sleeve joints, and dry mortar in ovens.
- Dry and bake new linings by placing inverted linings over burners, building fires in ladles, or by using blowtorches.
- Remove worn or damaged plastic block refractory linings of furnaces, using hand tools.
- Fasten stopper heads to rods with metal pins to assemble refractory stoppers used to plug pouring nozzles of steel ladles.
- Climb scaffolding, carrying hoses, and spray surfaces of cupolas with refractory mixtures, using spray equipment.
- Drill holes in furnace walls, bolt overlapping layers of plastic to walls, and hammer surfaces to compress layers into solid sheets.
- Spread mortar on stopper heads and rods, using trowels, and slide brick sleeves over rods to form refractory jackets.
- Dump and tamp clay in molds, using tamping tools.
- Transfer clay structures to curing ovens, melting tanks, and drawing kilns, using forklifts.
- Install preformed metal scaffolding in interiors of cupolas, using hand tools.
- Install clay structures in melting tanks and drawing kilns to control the flow and temperature of molten glass, using hoists and hand tools.
- Disassemble molds, and cut, chip, and smooth clay structures such as floaters, drawbars, and L-blocks.
- Smooth surfaces of finished pieces, using rubber scrapers and wet sponges.
- Operate gas or electric kilns to fire pottery pieces.
- Mix and apply glazes to pottery pieces, using tools, such as spray guns.
- Raise and shape clay into wares, such as vases and pitchers, on revolving wheels, using hands, fingers, and thumbs.
- Adjust wheel speeds according to the feel of the clay as pieces enlarge and walls become thinner.
- Position balls of clay in centers of potters' wheels, and start motors or pump treadles with feet to revolve wheels.
- Move pieces from wheels so that they can dry.
- Prepare work for sale or exhibition, and maintain relationships with retail, pottery, art, and resource networks that can facilitate sale or exhibition of work.
- Attach handles to pottery pieces.
- Press thumbs into centers of revolving clay to form hollows, and press on the inside and outside of emerging clay cylinders with hands and fingers, gradually raising and shaping clay to desired forms and sizes.
- Pack and ship pottery to stores or galleries for retail sale.
- Pull wires through bases of articles and wheels to separate finished pieces.
- Design spaces to display pottery for sale.
- Verify accuracy of shapes and sizes of objects, using calipers and templates.
- Examine finished ware for defects and measure dimensions, using rule and thickness gauge.
- Maintain supplies of tools, equipment, and materials, and order additional supplies as needed.
- Operate pug mills to blend and extrude clay.
- Perform test-fires of pottery to determine how to achieve specific colors and textures.
- Start machine units and conveyors and observe lights and gauges on panel board to verify operational efficiency.
- Operate drying chambers to dry or finish molded ceramic ware.
- Adjust pressures, temperatures, and trimming tool settings as required.
- Design clay forms and molds, and decorations for forms.
- Teach pottery classes.
- Operate jigger machines to form ceramic ware, such as bowls, cups, plates, and saucers.
- Smooth surfaces of finished pieces, using rubber scrapers and wet sponges.
