- Connect and turn regulator valves to activate and adjust gas flow and pressure so that desired flames are obtained.
Occupations with related tasks Save Table: XLSX CSV
- Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures.
- Observe air and temperature gauges or metal color and fluidity, and turn fuel valves or adjust controls to maintain required temperatures.
- Draw smelted metal samples from furnaces or kettles for analysis, and calculate types and amounts of materials needed to ensure that materials meet specifications.
- Weigh materials to be charged into furnaces, using scales.
- Record production data, and maintain production logs.
- Operate controls to move or discharge metal workpieces from furnaces.
- Inspect furnaces and equipment to locate defects and wear.
- Drain, transfer, or remove molten metal from furnaces, and place it into molds, using hoists, pumps, or ladles.
- Kindle fires, and shovel fuel and other materials into furnaces or onto conveyors by hand, with hoists, or by directing crane operators.
- Prepare material to load into furnaces, including cleaning, crushing, or applying chemicals, by using crushing machines, shovels, rakes, or sprayers.
- Remove impurities from the surface of molten metal, using strainers.
- Observe operations inside furnaces, using television screens, to ensure that problems do not occur.
- Sprinkle chemicals over molten metal to bring impurities to the surface.
- Direct work crews in the cleaning and repair of furnace walls and flooring.
- Scrape accumulations of metal oxides from floors, molds, and crucibles, and sift and store them for reclamation.
- Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures.
- Observe air and temperature gauges or metal color and fluidity, and turn fuel valves or adjust controls to maintain required temperatures.
- Move controls to light gas burners and to adjust gas and water flow and flame temperature.
- Adjust controls to maintain temperatures and heating times, using thermal instruments and charts, dials and gauges of furnaces, and color of stock in furnaces to make setting determinations.
- Reduce heat when processing is complete to allow parts to cool in furnaces or machinery.
- Read production schedules and work orders to determine processing sequences, furnace temperatures, and heat cycle requirements for objects to be heat-treated.
- Record times that parts are removed from furnaces to document that objects have attained specified temperatures for specified times.
- Start conveyors and open furnace doors to load stock, or signal crane operators to uncover soaking pits and lower ingots into them.
- Set up and operate or tend machines, such as furnaces, baths, flame-hardening machines, and electronic induction machines, that harden, anneal, and heat-treat metal.
- Remove parts from furnaces after specified times, and air dry or cool parts in water, oil brine, or other baths.
- Instruct new workers in machine operation.
- Determine flame temperatures, current frequencies, heating cycles, and induction heating coils needed, based on degree of hardness required and properties of stock to be treated.
- Determine types and temperatures of baths and quenching media needed to attain specified part hardness, toughness, and ductility, using heat-treating charts and knowledge of methods, equipment, and metals.
- Examine parts to ensure metal shades and colors conform to specifications, using knowledge of metal heat-treating.
- Set and adjust speeds of reels and conveyors for prescribed time cycles to pass parts through continuous furnaces.
- Load parts into containers and place containers on conveyors to be inserted into furnaces, or insert parts into furnaces.
- Test parts for hardness, using hardness testing equipment, or by examining and feeling samples.
- Signal forklift operators to deposit or extract containers of parts into and from furnaces and quenching rinse tanks.
- Mount workpieces in fixtures, on arbors, or between centers of machines.
- Mount fixtures and industrial coils on machines, using hand tools.
- Heat billets, bars, plates, rods, and other stock to specified temperatures preparatory to forging, rolling, or processing, using oil, gas, or electrical furnaces.
- Position stock in furnaces, using tongs, chain hoists, or pry bars.
- Repair, replace, and maintain furnace equipment as needed, using hand tools.
- Clean oxides and scales from parts or fittings, using steam sprays or chemical and water baths.
- Stamp heat-treatment identification marks on parts, using hammers and punches.
- Move controls to light gas burners and to adjust gas and water flow and flame temperature.
- Adjust controls to maintain temperatures and heating times, using thermal instruments and charts, dials and gauges of furnaces, and color of stock in furnaces to make setting determinations.
- Reduce heat when processing is complete to allow parts to cool in furnaces or machinery.
- Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.
- Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.
- Operate mechanical hoppers and provide assistance in their adjustment and repair.
- Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.
- Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.
- Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.
- Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.
- Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.
- Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.
- Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.
- Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.
- Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.
- Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.
- Develop operation, safety, and maintenance procedures or assist in their development.
- Test electrical systems to determine voltages, using voltage meters.
- Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.
- Weigh, measure, and record fuel used.
- Receive instructions from steam engineers regarding steam plant and air compressor operations.
- Install burners and auxiliary equipment, using hand tools.
- Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.
- Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.
- Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.
- Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.
- Investigate and report on accidents.
- Ignite fuel in burners, using torches or flames.
- Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.
- Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.
- Operate mechanical hoppers and provide assistance in their adjustment and repair.
- Adjust temperature, pressure, vacuum, level, flow rate, or transfer of gas to maintain processes at required levels or to correct problems.
- Monitor equipment functioning, observe temperature, level, and flow gauges, and perform regular unit checks to ensure that all equipment is operating as it should.
- Distribute or process gas for utility companies or industrial plants, using panel boards, control boards, and semi-automatic equipment.
- Control operation of compressors, scrubbers, evaporators, and refrigeration equipment to liquefy, compress, or regasify natural gas.
- Control equipment to regulate flow and pressure of gas to feedlines of boilers, furnaces, and related steam-generating or heating equipment.
- Record, review, and compile operations records, test results, and gauge readings such as temperatures, pressures, concentrations, and flows.
- Determine causes of abnormal pressure variances, and make corrective recommendations, such as installation of pipes to relieve overloading.
- Collaborate with other operators to solve unit problems.
- Monitor transportation and storage of flammable and other potentially dangerous products to ensure that safety guidelines are followed.
- Start and shut down plant equipment.
- Read logsheets to determine product demand and disposition, or to detect malfunctions.
- Contact maintenance crews when necessary.
- Test gas, chemicals, and air during processing to assess factors such as purity and moisture content, and to detect quality problems or gas or chemical leaks.
- Clean, maintain, and repair equipment, using hand tools, or request that repair and maintenance work be performed.
- Signal or direct workers who tend auxiliary equipment.
- Control fractioning columns, compressors, purifying towers, heat exchangers, and related equipment to extract nitrogen and oxygen from air.
- Calculate gas ratios to detect deviations from specifications, using testing apparatus.
- Operate construction equipment to install and maintain gas distribution systems.
- Change charts in recording meters.
- Adjust temperature, pressure, vacuum, level, flow rate, or transfer of gas to maintain processes at required levels or to correct problems.
- Adjust controls to regulate temperature, pressure, feed, or flow of liquids or gases and times of prescribed reactions, according to knowledge of equipment and processes.
- Observe safety precautions to prevent fires or explosions.
- Record operational data, such as temperatures, pressures, ingredients used, processing times, or test results.
- Control or operate equipment in which chemical changes or reactions take place during the processing of industrial or consumer products.
- Patrol work areas to detect leaks or equipment malfunctions or to monitor operating conditions.
- Draw samples of products at specified stages so that analyses can be performed.
- Monitor gauges, recording instruments, flowmeters, or products to ensure that specified conditions are maintained.
- Test product samples for specific gravity, chemical characteristics, pH levels, concentrations, or viscosities, or send them to laboratories for testing.
- Inspect equipment or units to detect leaks or malfunctions, shutting equipment down, if necessary.
- Open valves or start pumps, agitators, reactors, blowers, or automatic feed of materials.
- Read plant specifications to determine products, ingredients, or prescribed modifications of plant procedures.
- Implement appropriate industrial emergency response procedures.
- Measure, weigh, and mix chemical ingredients, according to specifications.
- Dump or scoop prescribed solid, granular, or powdered materials into equipment.
- Notify maintenance engineers of equipment malfunctions.
- Estimate materials required for production and manufacturing of products.
- Add treating or neutralizing agents to products, and pump products through filters or centrifuges to remove impurities or to precipitate products.
- Observe and compare colors and consistencies of products to instrument readings and to laboratory and standard test results.
- Direct activities of workers assisting in control or verification of processes or in unloading of materials.
- Drain equipment, and pump water or other solutions through to flush and clean tanks or equipment.
- Flush or clean equipment, using steam hoses or mechanical reamers.
- Make minor repairs, lubricate, and maintain equipment, using hand tools.
- Inventory supplies received and consumed.
- Adjust controls to regulate temperature, pressure, feed, or flow of liquids or gases and times of prescribed reactions, according to knowledge of equipment and processes.
- Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.
- Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.
- Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.
- Record operational information on specified production reports.
- Correct problems by adjusting controls or by stopping machines and opening holding devices.
- Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.
- Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.
- Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.
- Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.
- Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.
- Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.
- Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.
- Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.
- Give directions to other workers regarding machine set-up and use.
- Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.
- Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.
- Remove completed workpieces or parts from machinery, using hand tools.
- Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.
- Transfer components, metal products, or assemblies, using moving equipment.
- Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.
- Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.
- Tend auxiliary equipment used in welding processes.
- Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.
- Anneal finished workpieces to relieve internal stress.
- Load or feed workpieces into welding machines to join or bond components.
- Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.
- Start, monitor, and adjust robotic welding production lines.
- Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.
- Immerse completed workpieces into water or acid baths to cool and clean components.
- Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.